Function test of energy efficiency of the battery during operation


In many EVs, the heating and cooling systems drain the battery and negatively affect the vehicle’s range. Comparing test results before and after a load change test on a function test bench can show how power consumption and performance change over the vehicle’s service life. The test object is connected to the power supply (low voltage 0-20VDC/5A) or high voltage (0-600VDC/150A) and the test media circuit. The test medium is circulated at a temperature of between -35°C to +100°C (-31°F to +212°F) and a flow rate of 1-50 l/min. The test can also be carried out in a climatic chamber at -40°C to +140°C (-40°F to +284°F) simulating changing ambient temperatures such as simulating ice-cold temperatures in Canada during Winter as well as dry heat around the Sahara desert.

Performance Data

Test fluid

Water-glycol emulsion

Pure glycol

Fluid temperature control

Cooling circuit: 15 kW to -35°C Heating circuit: 25 kW to +100°C

Volume flow control

1 to 50 l/min

Ambient temperature control

-40°C to +140°C (optional with appropriate climatic chamber)

Battery simulation

High Voltage: 0 to 600VDC / 150A

Low Voltage: 0 to 20VDC / 5A

 

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Tủ thử nghiệm nhiệt độ, áp suất theo độ cao

Tủ thử nghiệm chống xâm nhập IPx

Thiết bị thử nghiệm rơi và va đập

Thiết bị thử nghiệm NVH

Thiết bị thử nghiệm đánh giá chất lượng bề mặt sản phẩm

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Company Poppe + Potthoff Maschinenbau headquartered in Nordhausen, Thuringia employs a team of around 50 people. We have many years of experience in testing and high-pressure technology as well as in special machine building. The focus is on testing components made of various materials in different pressure ranges up to 16,000 bar. Among the offered tests as a service and custom pressure test rigs are vacuum test applications, autofrettage, pressure cycle, burst testing, leak testing and automation solutions for various industries such as the automotive and supplier industry. As a specialist in high-pressure technology, Poppe + Potthoff Maschinenbau supports the development and production of extremely resilient components.

Poppe + Potthoff Maschinenbau is a proud part of the Poppe + Potthoff Group and was founded in 2007 to support research and development as well as the production of a variety of different components within the group. This has grown into a market-leading company in the development of pressure test benches. Poppe + Potthoff Maschinenbau supports hundreds of companies and global players worldwide with state-of-the-art test benches.


The Poppe + Potthoff Group

Founded as a tube manufacturer in 1928, the P+P Group now employs 1,600 people worldwide and, based on its expertise in a wide range of metal processing, serves a wide variety of customers in over 50 countries with creative solutions. From the traditional strengths in the field of precision steel tubes, common rails and lines for diesel injection systems, testing machines, as well as precision components and couplings, we have developed new technologies and systems for hydrogen for an emission-free future. With targeted investments in young companies, we create an ecosystem with which we support our customers in the challenges of sustainability as well as those of digitization.

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