Dual Chamber Application
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Fully automatic vacuum jewelry casting machine adopts a revolutionary new dual chamber concept. Its melting chamber and casting chamber are completely independent. When casting, the machine can control the injection of metal into the mold by applying a pressure difference during the pouring process.
1. Vacuum Protection
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Creates a high vacuum environment for jewelry casting under a pressurized pressure of 10 – 120 kPa. Precious metals will not contact air to cause oxidation, and the cast jewelry will be free from bubbles, pores, and defects.
2. PID + Mitsubishi PLC Control
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PID temperature control panel maintains temperature accuracy within ±1 °C.
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Mitsubishi PLC human–machine interface enables one-click fully automatic operation.
3. Automatic Lifting Design
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The casting chamber uses air‑pressure automatic lifting, convenient for loading/unloading castings. This increases chamber volume and pressure, significantly enhancing casting results.
4. Platinum & Gold Dual‑Use
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Max temperature: 2100 °C.
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At 1600 °C can cast gold, silver, and other low‑temp metals.
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At 2100 °C can cast high‑temp refractory metals like platinum, palladium, and rhodium.
5. Technical Parameters
Parameter | Specification |
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Power (max) | 15 kW |
Electrical Connection | 380 V, three‑phase |
Temperature (max) | 2100 °C |
Melting Time | 3–5 minutes |
Capacity | 1–10 kg |
Suitable Metals | Platinum, gold, silver, copper, alloy |
Casting Pressure | 10–120 kPa (adjustable) |
6. Features & Benefits
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Low‑Energy Induction System:
High‑frequency IGBT induction coils reduce energy consumption by ~30% compared to resistance furnaces. -
Eco‑Friendly Insulation:
Uses recyclable, non‑toxic ceramic insulation—free from asbestos, formaldehyde, or halogen compounds. -
Closed‑Chamber Operation:
Sealed vacuum‑pressure design minimizes metal vapor emissions, protecting air quality (ISO 14001 compliant).
7. Ideal Applications
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Jewelry Manufacturing & Custom Workshops:
Produces flawless engagement rings, pendants, bangles, designer pieces; prevents porosity/shrinkage—ideal for platinum & gold. -
Research & Metallurgical Labs:
Supports experimental casting and alloy testing; precise temperature control and programmable logic make it suitable for university labs and R&D. -
Boutique Foundries & Art Studios:
Delivers detailed, defect-free castings for artistic and architectural components. -
Prototyping & Small‑Scale Production:
Suitable for aerospace, electronics, dental industries; bridges lab flexibility and industrial-grade repeatability.
8. Detailed Components
1. Smelting Chamber
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IGBT induction heating: Efficient, fast heating, minimal oxidation.
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PID ±1 °C control: Real-time temperature monitoring ensures melt quality.
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Electromagnetic stirring: Ensures uniform alloy mixing.
2. Casting Chamber
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Creates vacuum + inert gas (argon) environment to prevent oxidation.
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Applies pressure + vibration for complete mold filling and product integrity.
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Automatic lifting/lowering reduces manual work, increases pressure, shortens cycles, and enhances safety.
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Dual crucible capability allows easy switching between metal types.
3. Mitsubishi PLC Control Panel
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Users can set and monitor casting parameters: temperature, gas flow, timing.
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Fault alarms & diagnostics: Real-time error codes.
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User-friendly HMI interface.