Repair of a temperature and humidity environmental test chamber with a frozen evaporator coil

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Overview

A Temperature & Humidity Chamber is a critical piece of equipment used in laboratories, QA/QC, and R&D environments. It is designed to simulate harsh environmental conditions such as high temperature, low temperature, and humidity to evaluate product durability.

During actual operation, VintechME received a common issue reported by a customer:

The temperature & humidity chamber was icing up (freezing) during operation.

This is a serious problem because it can directly affect:

  • Accuracy of test results
  • Ability to control temperature and humidity
  • Equipment lifespan

Equipment Status at Customer Site

After receiving the information, VintechME engineers conducted an on-site inspection and recorded the following:

  • The chamber was operating normally in cooling mode
  • However, the evaporator coil was heavily iced after a period of operation
  • Temperature inside the chamber was unstable
  • Humidity did not meet the set values
  • Cooling performance significantly decreased

These are typical signs of a refrigeration system issue.


Causes of Icing in Temperature & Humidity Chambers

After detailed inspection, engineers identified the main cause:

1. Refrigerant shortage (Low refrigerant level)

This is the most common cause.

When the system lacks refrigerant:

  • Evaporating pressure drops abnormally
  • Evaporator temperature becomes too low
  • Moisture in the air condenses and freezes on the evaporator

Result: Ice/frost forms on the evaporator


2. Other related causes (may occur together)

In addition to low refrigerant, the system may also have:

  • Refrigerant leakage at joints or connections
  • Unstable expansion valve operation
  • Insufficient airflow through the evaporator

However, in this case, low refrigerant was the main root cause.


VintechME Inspection and Repair Process

To completely resolve the issue, VintechME engineers followed these steps:

Step 1: Check the refrigeration system

  • Measure refrigerant pressure
  • Check inlet/outlet temperatures
  • Inspect evaporator condition

Conclusion: Low pressure – refrigerant shortage


Step 2: Leak inspection

  • Charge nitrogen for pressure testing
  • Identify leak locations (if any)
  • Repair welding points / leakage points

Step 3: Recharge refrigerant

  • Perform system vacuuming
  • Recharge correct refrigerant type according to chamber specifications
  • Adjust pressure to standard operating levels

Step 4: Functional testing

  • Run the chamber under various temperature/humidity conditions
  • Monitor evaporator operation
  • Ensure no icing occurs

Results After Repair

After the repair:

  • The chamber operates stably
  • No more icing/freezing
  • Temperature and humidity meet set values
  • Cooling performance is fully restored

Recommendations from VintechME

To prevent icing issues from recurring, customers should:

  • Periodically check refrigerant levels
  • Perform maintenance every 6 months or at least once per year
  • Regularly inspect for refrigerant leaks
  • Avoid continuous overload operation for long periods

The picture of On-site Repair Activities by VintechME Engineers

- Inspection of chamber condition at site

Kiểm tra hiện trạng hư hỏng của chamber

- Measurement of operating pressure

Kiểm tra áp suất hoạt động của tủ thử nghiệm nhiệt ẩm

- Inspection of electrical system

Kiểm tra hệ thống điện của tủ thử nghiệm nhiệt ẩm

- Compressor inspection

Kiểm tra máy nén của tủ nhiệt ẩm

- Pressure check of compressor and system

Kiểm tra áp suất của máy nén và hệ thống

- Review of alarm/error history

Kiểm tra lịch sử cảnh báo lỗi của tủ

- Inspection of chamber alarm system

Kiểm tra hệ thống tự cảnh báo lỗi của tủ thử nghiệm nhiệt ẩm

- Inspection of humidification heater tank

Kiểm tra bể heater tạo ẩm

- Compressor re-check

Kiểm tra máy nén của tủ nhiệt ẩm

 


Temperature & Humidity Chamber Repair Services by VintechME

VintechME provides:

  • Repair of icing and cooling failure issues
  • Troubleshooting TEMP ERR, HUMI ERR
  • Refrigerant charging and leak repair
  • Periodic maintenance services
  • Nationwide fast support

Experienced engineers – fast diagnosis – correct solution – cost optimization for customers

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